PT Smelting was established in February 1996 as the first copper smelter and refinery in Indonesia with approximately US $500 million for direct construction cost. The plant was originally designed to produce 200,000 tpy of "LME Grade A" copper cathode from 660,000 tpy of copper concentrate supplied by domestic mining companies.

smelting | Definition & Facts | Britannica.com

Smelting, process by which a metal is obtained, either as the element or as a simple compound, from its ore by heating beyond the melting point, ordinarily in the presence of oxidizing agents, such as air, or reducing agents, such as coke.The first metal to be smelted in the ancient Middle East was probably copper (by 5000 bce), followed by tin, lead, and silver.

Copper extraction - Wikipedia

In flash smelting, the concentrate is dispersed in an air or oxygen stream and the smelting reactions are largely completed while the mineral particles are still in flight. The reacted particles then settle in a bath at the bottom of the furnace, where they behave as does calcine in a reverberatory furnace.

Smelting - an overview | ScienceDirect Topics

Outotec flash smelting oxidizes its concentrate by mixing dried concentrate and flux with oxygen-enriched air and blowing the mixture downward into a hot furnace. Inco flash smelting mixes dried concentrate and flux with oxygen and blows it horizontally into a …

Copper smelter - Boliden

calculated in the same way as copper concentrate but levels of Payment %, TC and RC are not necessary following the copper concentrate terms. Legislations and "green image" are strong drivers to recycle material suitable for a copper smelter.

Nickel: smelting, producing-Metalpedia

Nickel: smelting; Extraction and purification; ... The Inco flash furnace has end-wall concentrate injection burners and a central waste gas off-take, while the Outokumpu flash furnace has a water-cooled reaction shaft at one end of the vessel and a waste gas off-take at the other end. While the INCO flash furnace at Sudbury was the first ...


processing, rather than selling the concentrate to remote smelters . This paper presents the financial analysis of an onsite refinery vs. the sale of copper concentrates. Continued strong growth in world copper consumption over the last few years, coupled with limited reserves of heap-leachable ores (that don't require smelting) has now created

Trevali Reports Strong First Quarter 2019 Results

May 06, 2019· Zinc concentrate smelting and refining charge benchmark terms are in the process of being finalized for 2019, with market expectations now in …

Copper Concentrates - Cargo Handbook - the world's largest ...

Smelting & Electrolytic Refining; Copper concentrate is smelted and converted to metallic copper, which allows it to attain forms that can be submitted to further refining, more than 99% pure, as in copper anode and copper blister.

Smelting | Encyclopedia.com

Smelting is the process of separating the metal from impurities by heating the concentrate to a high temperature to cause the metal to melt. Smelting the concentrate produces a metal or a high-grade metallic mixture along with a solid waste product called slag.

COPPER Copper production - TU Delft

an excellent process for smelting fine concentrate from flotation. It is a fossil fuel fired hearth furnace for smelting concentrate and producing copper matte. The reverbs began to decline in the 1970s with the adoption of environmentally and energetically superior processes like flash smelting.


The purpose of this study was to investigate the reduction smelting of antimony concentrate obtained in the course of lead production. The blend was prepared by mixing antimony concentrate with coke acting as a reducing agent. The reduction smelting was carried out in alundum crucibles in a shaft furnace with silicon carbide heating elements.

Zinc: smelting, producing and classification-Metalpedia

Zinc smelting is the process of converting zinc concentrates (ores that contain zinc) into pure zinc. The most common zinc concentrate processed is zinc sulfide, which is obtained by concentrating sphalerite using the froth flotation method.There are two methods of smelting zinc: the pyrometallurgical process and the hydrometallurgical process (over 90% of hydrometallurgical process is in ...


•More than 35% of world copper concentrate originated in South America •But only 13% of world copper concentrate was smelted in South America •Chile is the world's largest copper mine producer •China is the world's largest smelting country •China produced only 11% of total world mine production but smelted 31% of world concentrate.

Gold Concentrates — Reclaim, Recycle, and Sell your ...

Refining Rates and Fees for Gold Concentrates. Customized refining quotes will be given based upon volume and assay of your material. We strongly encourage customers to submit a sample of the material along with a payment of $150.00 per sample for analysis.

tungsten concetrate smelting process - BINQ Mining

Jun 14, 2013· Vacuum smelting process for producing ferrotungsten–Market of …. 28 Dec 2009 … 661,978, filed February 27, 1976, for "Vacuum Smelting Process for … of a finely- particulated tungsten containing mineral concentrate selected … »More detailed

Smelting Supplies - goldfeverprospecting.com

Small scale gold smelting supplies for the do it yourself smelter. Crucibles, tongs, alumina, graphite, and ceramic pots... Whether you are smelting the natural gold you've found while prospecting, or old broken jewelry or low grade coins, smelting gold removes the impurities and allows you to cast it …

Gold Smelting & Refining Process

Feb 27, 2016· Gold Smelting Equipment It has been shown that concentrates obtained by gravity devices and cathodes can be smelted directly most the time. Silver-gold concentrates can be smelted too. Under this consideration, a concentrate must contain at least 20 oz/t of gold. Obviously, if the higher grades are better and 50 oz/t is a good average value.

12.6 Primary Lead Smelting - US EPA

12.6 Primary Lead Smelting 12.6.1 General15 Lead is found naturally as a sulfide ore containing small amounts of copper, iron, zinc, precious metals, and other trace elements. The lead in this ore, typically after being concentrated at or near the mine (see Section 12.18), is processed into metallurgical lead at 4 facilities in the U. S.

An overview of Southern African PGM smelting

An overview of Southern African PGM smelting R.T. Jones Mintek Private Bag X3015, Randburg, 2125, South Africa ABSTRACT The largest known platinum group metal (PGM) deposit in the world is the Bushveld Complex in South Africa, with the Great Dyke in Zimbabwe also being one of the biggest.

Lead Ore / Lead Concentrate Smelting, Manufacturing ...

The Froth flotation process separates the Lead and other minerals from the waste rock (tailings) to form a concentrate. The concentrate, which can range from 50% to 60% Lead, is dried and then treated using pyrometallurgy. The concentrate is sintered before being smelted in to produce a 97% Lead concentrate.

Gold Concentrate - Pyrometallurgy: Roasting, Smelting ...

In this way you can increase the concentrate grade, Alternatively, you can use a gold pan concentrate to clean your 2 kg gold concentrate. In both cases, if there is free gold, you will be able to see the gold particles. The gold concentrate from the cleaning stage should be ready for smelting.

Chapter 6 Copper Production Technology - Princeton …

Chapter 6 Copper Production Technology The last boomin technological innovation for the copper industry occurred in the first two dec-ades of this century, whenopen pit mining, flo- tation concentration,and the reverberatory

Concentrate Burner - Outotec

The Outotec Concentrate Burner is a sleeve-type, central jet-distribution concentrate burner with an adjustable feed rate and process-air velocity designed specifically for use in the flash smelting process. Our solution is the result of dozens of years of experience.

Smelting - an overview | ScienceDirect Topics

Smelting. Smelting is a branch of extractive metallurgy that produces metal from ore/concentrate, and refining is upgradation to purest metal (99.99%) and separation/recovery of …


Smelting Concentrate Matte, smelting slag and gases Mainly Bath and Flash Converting Matte Blister, converting slag and gases Mainly Peirce-Smith Refining Blister Anodic Copper, refining slag and gases Anode Furnace Slag treatment Slag Matte, discard slag and gases Milling-flotation, Electric furnace, Slag furnace Recent developments

Zinc smelting - Wikipedia

Zinc smelting is the process of converting zinc concentrates (ores that contain zinc) into pure zinc. Zinc smelting has historically been more difficult than the smelting of other metals, e.g. iron, because in contrast, zinc has a low boiling point.At temperatures typically used for smelting metals, zinc is a gas that will escape from a furnace with the flue gas and be lost, unless specific ...

ASARCO » Smelting

Smelting. The Oxygen Flash Furnace At the Asarco copper smelter in Hayden, Arizona, the oxygen flash furnace is initially heated up with natural gas. It becomes so hot that the copper concentrate immediately ignites when it is blown into the furnace along with oxygen and a silica-bearing flux.

Concentrate - Boliden

Concentrate; Processed ore becomes concentrates. ... the energy-saving flash smelting method for copper concentrates that was developed in Boliden Harjavalta back in 1949 is today the world's most used method for smelting copper concentrates. Producers. Tara Kylylahti

12.3 Primary Copper Smelting

dried and heated charge for the smelting furnace. Smelting of roasted (calcine feed) or unroasted (green feed) ore concentrate produces matte, a molten mixture of copper sulfide (Cu2S), iron sulfide (FeS), and some heavy metals. Converting the matte yields a high-grade "blister" copper, with 98.5 to 99.5 percent copper.

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